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Welcome
Introduction
Shivottam Techno Industries is a technology company specialized in tooling development for Hot, Warm and Cold forging process. We are having extensive experience in developing precision forging parts with all relevant design and tool manufacturing capabilities.
Product Developments & Capabilities
Hot/ Warm Forging Bevel Gears
Straight bevel gears are widely used in automotive, agricultural, Marine, Construction, aviation industries applications. Historically these were made via gear cutting methods and even today cutting is very general method of bevel gear manufacturing. Over a period, Cutting process draws some limitations in the design as well as performance, which were evaluated during high performance requirements in all the growing sectors.
Major Advantages
- As forged gear teeth
- Better forging grain flow
- High bending strength
- High productivity
- High repeatability
Speed Gears (Monoblock)
Speed gears are the integral part of automotive gearbox. Conventionally, it is an assembly of two different parts, which are joined through welding process
Major Advantages
- Synchro Teeth with back taper as forged
- Compact assembly design
- Material savings
- Higher strength
- Superior gear shift feeling
Reverse Idler Gears
· Net forged teeth
· Back tapered tooth flank
· Roof shape optimization possible
· Superior gear shift feeling
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Core Rotor Poles
Precision Alternator parts with high accuracy controls over profile dimensions and part section hardness variations.
Precision forged Lug Gears
Two wheeler precision forged lug gear parts with high accuracy of lug dimensions and their angular positions.
Cold Forged Starter Pinions
Precision Cold forged Starter pinions with high accuracy gear profile with superior quality precision dies & punches
Product Designing
• Profile development considering contact pattern requirements
• Contact Pattern optimizations and confirmation
• Product modelling as per customer specifications
Tool Design & development
• Forging Tool and Die Design
• Coining Tool and Die Design
• Forging and Coining process simulations for process optimization to achieve :
1. Optimized input raw material
2. Forging load optimization
3. Die stress optimization for better tool life
4. Defect free forging like fold, lap and under-filling etc.
5. Optimized grain flow (If reqd.)
Fixtures Design & development
• Jigs & Fixtures designing for machining the parts at different machining stages
• Fixtures for broaching processes
• Specialized fixtures for machining of spherical face of pinions
• Specialized fixtures for gear inspections
Tool & Die Manufacturing
Tool and Die manufacturing for the project with required high accuracy & surface finish to suit the customer specifications.
Other Services and Support
· CAD 2D & 3D Forming Analysis Service
· Process Design Support Service
· Forging Die Design Support Service
· Support for design and manufacturing of Jigs and fixtures
· Process optimization and VA/VE activities
· Technical proposals for solving forging process problems & die life improvements