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Welcome
Introduction
Shivottam Techno Industries is a technology consultancy company specialized in tooling development for Hot, Warm and Cold forging process. We are having extensive experience in developing precision forging tool & dies with all relevant design and tool manufacturing capabilities.
Tool/ Die Developments & Capabilities
Precision Dies for Hot/ Warm Forging Bevel Gears
Straight bevel gears are widely used in automotive, agricultural, Marine, Construction, aviation industries applications. Historically these were made via gear cutting methods and even today cutting is very general method of bevel gear manufacturing. Over a period, Cutting process draws some limitations in the design as well as performance, which were evaluated during high performance requirements in all the growing sectors.
Major Advantages
- As forged gear teeth
- Better forging grain flow
- High bending strength
- High productivity
- High repeatability
Precision Dies for Speed Gears (Monoblock)
Speed gears are integral part of automotive gearbox. Conventionally, it is an assembly of two different parts, which are joined through welding process
Major Advantages
- Synchro Teeth with back taper as forged
- Compact assembly design
- Material savings
- Higher strength
- Superior gear shift feeling
Precision Dies for Reverse Idler Gears
· Net forged teeth
· Back tapered tooth flank
· Roof shape optimization possible
· Superior gear shift feeling
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Precision Dies for Core Rotor Poles
Precision Alternator parts with high accuracy controls over profile dimensions and part section hardness variations.
Dies for Precision forged Lug Gears
Two wheeler precision forged lug gear parts with high accuracy of lug dimensions and their angular positions.
Dies for Cold Forged Starter Pinions
Precision Cold forged Starter pinions with high accuracy gear profile with superior quality precision dies & punches
Product Designing
• Profile development considering contact pattern requirements
• Contact Pattern optimizations and confirmation
• Product modelling as per customer specifications
Tool Design & development
• Forging Tool and Die Design
• Coining Tool and Die Design
• Forging and Coining process simulations for process optimization to achieve :
1. Optimized input raw material
2. Forging load optimization
3. Die stress optimization for better tool life
4. Defect free forging like fold, lap and under-filling etc.
5. Optimized grain flow (If reqd.)
Fixtures Design & development
• Jigs & Fixtures designing for machining the parts at different machining stages
• Fixtures for broaching processes
• Specialized fixtures for machining of spherical face of pinions
• Specialized fixtures for gear inspections
Tool & Die Manufacturing
Tool and Die manufacturing for the project with required high accuracy & surface finish to suit the customer specifications.
Die Set Development for Rotavator Blade Forging
· Die Set Design & development for Rotavator Blade
· Optimized process for high productivity with two blades simultaneous forging
· Optimized tool design for critical & optimized profile of blade to achieve better blade life efficiency
Forging Die set Developments
· Die Set Developments for all forging presses -
- Screw Presses
- Mechanical Presses
- Hyd. Presses
. Die set design to suit customer requirements including-
- Easy assembly with less setup time
- Using common tooling to reduce no. of elements used in a die set
Other Services and Support
- CAD 2D & 3D
- Forming Analysis Services
- Forging Die Design Support Service
- Support for design & manufacturing of Jigs & Fixtures
- Process Optimization & VA/VE activities
- Technical proposal for solving forging process problems
- Die Life Improvements
Contact Us
Better yet, see us in person!
We love our customers, so feel free to visit during normal business hours.
Message us on WhatsApp
Shivottam Techno Industries
305/23 Cosmos Green, Alwar Road, Bhiwadi-301019 (Rajasthan)
Mob. - 9891443437 Email - info.shivottam@gmail.com
Hours
Open today | 09:00 am – 05:00 pm |
